Aerospace Packaging (pages)

Boxes: (Page)

The aerospace/navy/airlines/railways industry adheres to stringent safety regulations and guidelines, allowing no margin of error in any aspect of the manufacturing process. Consequently, the packaging, transportation, and storage of aerospace/navy/airlines/railways & industrial parts demand equal diligence and must comply with AS9100 standards. Providers of packaging materials are required to design and implement customized solutions accordingly. Imperfect packaging can lead to damage, high costs, loss of time, and most importantly, jeopardize the safety of the craft. Many components are extremely large, sometimes weighing over five tons, while others are uniquely shaped or require extra sensitive packaging due to their delicate and fragile technological nature.

1. Corrugated Packaging:

Corrugated cardboard is a strong contender in the packaging of aerospace/navy/airlines/railways & industrial equipment. It is used alongside other materials that are tested to perform at specific levels. Specialist coatings can enhance the use and life of corrugated packaging. An anti-abrasion coating helps prevent scratches to painted and polished surfaces during transportation, while a VCI coating provides corrosion and rust protection for ferrous metals during transportation and storage. Grease and oil barriers can also be applied to corrugated cardboard for the safe transportation of oily or greasy components.

2. Anti-Static Foam:

Anti-static foam is often incorporated into customized high-performance protective cases. Made from static dissipative polyurethane and polyethylene materials, anti-static foam is used to package electronic and communication equipment. It acts as both a cushioning material and a dissipater of electrostatic charges, which can damage sensitive equipment. The preference for anti-static foam arises from its durability, resilience, flexibility, lightweight nature, and moisture resistance, in addition to its anti-static properties. It protects against high temperatures, physical impact, climate changes, and biochemical hazards during storage and transportation.

3. Anti-Static Aerospace/navy/airlines/railways & industrial Packaging:

Electrostatic discharge (ESD) is a critical factor in aerospace/navy/airlines/railways & industrial packaging, as it can cause high-value components and electronic devices to suffer damage, either as latent defects or complete failures. ESD shielding products come in various forms besides anti-static foam, including anti-static cardboard and molded plastic. Sensitive objects are shielded from static by layering protective materials to dissipate static. An experienced engineering and design team can assess the best materials and products to provide anti-static safety.

An antistatic bag is designed to store electronic components that are vulnerable to damage from electrostatic discharge (ESD). These bags are usually crafted from polyethylene terephthalate (PET) plastic and are easily identified by their color: silvery for metallized film, and either pink or black for polyethylene versions. The polyethylene variant can also come in the form of foam or bubble wrap, available as sheets or bags. To provide comprehensive protection against both mechanical and electrostatic damage, multiple layers of packaging are often used. For example, a device may be placed inside a metallized PET film bag, which is then enclosed in a pink polyethylene bubble-wrap bag, and finally packed inside a rigid black polyethylene box lined with pink poly foam. It's crucial that these bags are opened only at static-free workstations.

Types of Antistatic Bags:

1. Dissipative Antistatic Bags 

   Dissipative antistatic bags are made from standard polyethylene with a static dissipative coating or layer on the plastic. This coating prevents the buildup of static charges on the bag's surface by dissipating the charge to the ground.

2. Conductive Antistatic Bags

   Conductive antistatic bags are designed with a layer of conductive metal, typically aluminum, combined with a dielectric plastic layer and a static dissipative coating. This combination creates a protective shield and a non-conductive barrier, safeguarding contents from static charges via the Faraday cage effect. These bags are ideal for sensitive electronic components and are commonly used in environments where sparks pose a hazard, such as oxygen-rich settings in aircraft and hospitals. However, metallized bags are more delicate than non-metal alternatives, as any puncture can compromise the shield, and they have a limited shelf life due to the gradual degradation of the metal layer. Typically gray or silver with partial transparency, they are a go-to for critical protection needs.

3. Antistatic Bubble Bags

Antistatic bubble bags are used for packaging fragile materials, ESD equipment, and ESD consumables, providing cushioning and protection during transit. The bubbles, which offer shock and vibration isolation, come in various sizes depending on the object being packed and the level of protection required. Multiple layers of bubble wrap may be necessary for added protection, while a single layer can serve as a surface protective layer. 

Bubble wrap is commonly made from polyethylene (LDPE) film, with a shaped side bonded to a flat side to create air bubbles. Some bubble wraps have a lower permeation barrier film, which extends the life of the bubbles and provides resistance to air loss in vacuums. The bubbles can range from 6 millimeters (0.24 inches) to 26 millimeters (1.0 inch) or more in diameter, with the most common size being 1 centimeter. Pink antistatic bubble bags are available in various sizes and specifications to meet different packaging needs.

Wooden Crates or Boxes:

Aerospace/navy/airlines/railways & industrial components are often large and can weigh over five tons, requiring robust protection from movement and rust. Wooden boxes and crates, made from plywood and pinewood, provide this essential protection. These crates are not only strong and secure but are also engineered to endure mechanical stress during transportation. They can be completely sealed to safeguard contents from environmental factors and unauthorized access. Additionally, wooden crates offer versatility; they can be sealed, hinged, collapsible, and have removable sides. They are also cost-effective, reusable, repairable, sustainable, and environmentally friendly, promoting a greener supply chain.

Wooden Pallets: 

Various types of wooden pallets are used in packaging to protect lightweight and heavy-duty products due to their strength, durability, and load-bearing capacity. Wood is cost-efficient compared to other pallet materials and is easily customizable to fit specific supply chain requirements. For export packaging, wooden pallets can be heat-treated according to ISPM 15 regulations.

Types of Wooden Pallets:

- Pinewood Pallets (Euro/US Pallets): These eco-friendly pallets have a 15% moisture content and are kiln-dried. Euro pallets meet European market standards, available in Standard and Customized variations. Standard Euro Pallets comply with European Union packaging specifications, commonly used in logistics, sea, and air cargo transportation, with typical dimensions of 1200x800x144mm and 1200x1000x166mm. US Standard Pallets meet USA and Canadian market needs, with standard dimensions of 1219x1016x160mm.

- Plywood Pallets: Known for their low moisture absorption and lightweight, these pallets are ideal for large container packaging and export purposes. With smooth surfaces, they are not considered a phytosanitary risk, avoiding FAO, IPPC, and ISPM 15 clearances. HelpNFix can customize plywood pallets up to 3 meters in length, designed as crated or full deck.

- Technical Wood Pallets: Manufactured by compressing wood chips under high pressure and temperature, technical wood pallets are durable due to their high density. They are recyclable, environmentally friendly, offer superior product protection, and meet phytosanitary regulations and ISPM standards without requiring Sirex treatment. These pallets save space during transportation and can be customized or die-molded

Numerous materials can be utilized in aerospace/navy/airlines/railways & industrial packaging. At HelpNFix, we specialize in aerospace/navy/airlines/railways & industrial packaging, employing a variety of materials to shield against impact, shock, vibration, magnetic forces, humidity, and temperature fluctuations. Our product range includes plywood and pinewood boxes or crates, anti-static foam, heavy-duty corrugated packaging, steel or metal hardware, shrink wrap, and aluminum foil covers. Our skilled engineers provide comprehensive, cost-efficient solutions with a primary focus on ensuring the safety of your products.

We have provided packaging solutions to numerous companies in every sector of the Indian aerospace/navy/airlines/railways & industrial industry. Our product line includes composite and machine boxes, Ruag packaging boxes, Airbus/Boeing packaging boxes, tail cone packaging boxes, fuselage components, and anti-static component packaging boxes, among others.

Aluminium Box

Among the most common types of metal transit Box used in airlines are aluminium Box, which are widely used in Aviation Industries. Available in both large and small sizes, they provide an ideal solution for safely transporting delicate or high-quality goods over long distances. Typical uses include shipping fragile electronics, instruments, and tools.

Lockable aluminum Box with foam padding are extremely durable, typically featuring reinforced or ribbed cast aluminum side and top panels for enhanced strength. They often include hinged lids, secure fastenings, ergonomic comfort grip handles, and sturdy, smooth-rolling caster wheels for easy transport.

Many aluminum Box models are designed with reinforced, impact-resistant corners. This enhances protection during travel and allows for easier stacking, minimizing storage space.

Like most protective Box, metal versions often feature removable PE foam inserts lining the walls, base, and lid, providing superior protection against damage.

Plastic Box

Plastic Box are a popular choice due to the impressive blend of durability and lightweight design provided by modern polymers. Many of these Box are virtually indestructible under typical transport conditions, offering robust protection against impacts and knocks. Additionally, they provide a certain level of water and chemical resistance.

These Box are available in a wide range of configurations, with advanced IP ratings ensuring comprehensive protection against moisture, humidity, dust, and dirt. Many high-ingress protection models feature thick rubber seals and double-step latching systems, delivering exceptionally reliable performance when closed and secured.

Moreover, plastic Box often come with various other benefits and features, including:

Tough, scratch-resistant, double-walled construction

Strong wheels with steel bearings

Automatic pressure equalization valves

Retractable, easy-reach extension handles

Internal foam supports to keep important items safe and secure

Box with Foam

Padded equipment Box offer significant advantages, primarily due to the use of durable foam padding inserts. This padding greatly enhances the protection of contents, reducing the risk of damage from knocks, scrapes, and bumps during transit. As a result, equipment Box with foam are often chosen for delicate instruments and items that could be easily damaged if they come into contact with the hard surface of the Box.

Box with foam are available in various sizes to accommodate different types of contents. Additionally, wheeled versions are offered to facilitate easy maneuverability, making transportation more convenient.

Lightweight Box

When storing and transporting large or heavy items, it’s important that the Box itself doesn’t add unnecessary bulk. Many of the best lightweight Box are made from sturdy plastic or cast aluminum, materials that offer an excellent balance of strength, rigidity, and durability while remaining easy to lift and move.

You may be pleasantly surprised by the maneuverability of some larger lightweight Box. These Box are often easily stackable when not in use, with some models featuring stacking locators embedded in their secure-latching lids, making storage even more convenient.

Waterproof Equipment Box

Waterproof equipment Box not only protect against moisture but also offer robust defense against dust and dirt ingress. When choosing a Box for a specific task or environment, it's essential to consider the IP rating, which indicates the level of protection you need.

These dustproof and waterproof Box can be made from materials like aluminum, with some models graded for protection against chemicals and environmental hazards such as humidity, rain, spills, and dust.

Regardless of the material, key features to look for include thick rubber seals or O-rings around openings, hinges, and latches. These components ensure a watertight (and sometimes completely airtight) interior, even under varying pressures at different altitudes.

Additionally, some models come equipped with automatic one-way pressure release valves, which help maintain balanced conditions inside the Box, keeping the contents safe at all times.

Get in touch with us to discuss customized packaging solutions that best suit your product.

Call us at +91- 9643339555 or Email us at info@helpnfix.com for your free estimate today!